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Applications

Nine areas where these modules do the measuring — with the models we would reach for first in each one.

University and vocational teaching

DC · slow signals · digital

A teaching lab buys thirty of the same module, which makes cost per station and a simple wiring diagram the only two things that matter.

  • Breadboard-friendly screw terminals students can rewire without tools
  • LabVIEW, Python and MATLAB examples already written for coursework
  • Bus powered, so no bench power supply is consumed by the DAQ card
Recommended models

Automotive and vehicle testing

Fast transients · CAN-adjacent sensors

Vehicle work means long cables, ground offsets and signals that change in microseconds. Isolation and sample rate are the two specifications that decide whether the data is usable.

  • Capture injector and ignition events at 1.25 MS/s without a scope
  • Isolated inputs survive ground offsets between chassis and laptop
  • Encoder and wheel-speed pulses on the 32-bit counters

Condition monitoring and predictive maintenance

IEPE accelerometers · 24-bit

Bearing defects show up as small, high-frequency components buried under a large low-frequency signal. That is a dynamic range problem before it is a bandwidth problem.

  • 2.1 mA IEPE excitation drives accelerometers directly — no charge amplifier
  • 100 dB dynamic range resolves 1 mV detail on a 5 V offset
  • Anti-alias filters track sample rate automatically
Recommended models

Power electronics and new energy

High voltage · fast switching

Inverter output, battery charge curves and photovoltaic I-V sweeps all need voltage and current on one time base. The 62xx inputs are multiplexed rather than simultaneous, but at 250 kS/s to 1.25 MS/s they interleave fast enough to hold the two within a few microseconds. Where that skew is too much, the USB-4431 and USB-4432 carry a converter per channel.

  • Multiplexed front end holds voltage and current within microseconds — the USB-4431 / 4432 go further and sample every channel at once
  • Four analog outputs for programmable load or gate drive experiments
  • Wide input ranges capture both bus voltage and shunt signals

Research and laboratory automation

Mixed sensor arrays

Research rigs grow. The module that survives is the one with enough spare channels that you do not have to rewrite the acquisition code halfway through a project.

  • Up to 80 analog inputs for thermocouple, strain and pressure arrays
  • Digital lines for valves, relays and trigger routing
  • Same driver across every model, so the code scales with the hardware

Production line automation and data logging

Digital I/O · pass/fail

End-of-line testing is mostly digital I/O with a few analog measurements attached. What matters is that it runs unattended for months.

  • Up to 96 digital lines, or 8 solid-state relays that switch real loads directly
  • Hardware-timed DIO lands digital words on the analog sample clock
  • No moving parts, no external power supply to fail

Machine control and relay switching

Digital I/O · 24 V field signals

These modules can stand in for a small PLC. The USB-6525 puts eight solid-state relays and eight isolated ±60 VDC inputs on one board, so a single card can switch a pilot valve and read a 24 V limit switch back — no relay board, no level shifting, no separate supply.

  • Eight solid-state relays switch pilot valves, lamps and small DC loads directly — no relay board in between
  • The ±60 VDC inputs read 24 V limit switches, proximity sensors and PLC outputs without level shifting
  • 96 lines at 24 mA sink drive a whole indicator and relay panel; the 6501 covers a single small machine
Recommended models

Structural and environmental monitoring

Strain · tilt · long-term logging

Bridge, tunnel and building monitoring runs for years. Low per-channel cost and a stable, well-documented driver matter more than headline sample rate.

  • Quarter, half and full bridge strain gauges on the analog inputs
  • High channel counts keep wiring runs short and centralised
  • Callable from a scheduled Python or LabVIEW service for unattended logging
Recommended models

Acoustic and audio measurement

Microphones · IEPE · AC coupled

Microphone measurement lives or dies on the noise floor and the anti-alias filter. Both are built into the USB-4431 and USB-4432 rather than left to a separate conditioner.

  • AC coupling removes the DC bias of IEPE microphones automatically
  • 24-bit conversion keeps the noise floor below the measurement
  • One 24-bit analog output for reference-tone or swept-sine generation
Recommended models

Not seeing your application?

If it produces a voltage, a current, a pulse or an IEPE signal, one of these modules almost certainly reads it. Tell us what you are measuring.

  • Voltage±20 V down to ±0.2 V, DC or AC coupled
  • CurrentVia a shunt or Hall sensor on any analog input
  • IEPE2.1 mA constant-current excitation, built in
  • Pulses and encoders2 × 32-bit counters to 80 MHz
  • Digital lines5 V TTL / CMOS, up to 48 lines
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